Your Challenges, Solved

In today’s competitive landscape, off-the-shelf software rarely fits the unique demands of your production floor. Legacy systems create data silos. Inflexible tools slow innovation. Generic dashboards miss critical insights.

At OEE IntelliSuite, we bridge the gap between your operational needs and technological potential. Our team of manufacturing-savvy developers, data engineers, and integration specialists builds fully custom solutions that align with your processes, amplify your data, and future-proof your operations.

Core Service Offerings

1. Custom System Integrations

Break down silos. Unify your tech stack.

• ERP/MES/CMMS Integration: Connect SAP, Oracle, Infor, Plex, or proprietary systems into a single source of truth.
• IoT/PLC Middleware: Extract data from legacy machines, sensors, and SCADA systems into modern analytics platforms.
• API Orchestration: Automate workflows across quality management, inventory, maintenance, and supply chain tools.

Use Case: Real-time material consumption tracking synced across ERP, warehouse robots, and production schedulers.

2. Advanced Analytics & Reporting

Turn data into decisions.

• Custom Dashboards: Build intuitive visualizations using Power BI, Tableau, or Qlik for metrics like OEE, yield loss, and predictive maintenance.
• AI/ML Models: Forecast demand, optimize schedules, detect anomalies, or predict equipment failures.
• Custom KPI Engines: Calculate plant-specific metrics like sustainability scores or blended OEE across hybrid lines.

Use Case: A dynamic bottleneck analysis dashboard combining ERP throughput data with machine vibration analytics.

3. Bespoke Software Development

Solutions as unique as your operations.

• Digital Twins: Simulate line changes, capacity expansions, or new product introductions.
• Mobile Workflows: Replace paper checklists with AR-guided maintenance or barcode-based WIP tracking.
• Legacy Modernization: Migrate aging systems to cloud-native platforms without disrupting production.

Use Case: A proprietary batch tracking system for FDA-regulated cosmetics with blockchain-based traceability.

4. Automation & IIoT

Where human expertise meets machine precision.

• Smart Alert Systems: Context-aware notifications via SMS, email, or Teams/Slack based on custom logic.
• Closed-Loop Controls: Self-adjusting machines using vision systems, weight sensors, or spectral analysis.
• Edge Computing: Low-latency quality checks for high-speed packaging or chemical processes.

Use Case: An AI-driven coating thickness regulator that auto-corrects sprayers in milliseconds.

Why Partner With Us?

• Deep Manufacturing DNA: Our team includes process engineers who speak your language. We don’t just code—we solve your problems.
• Agile Development Process: Workshop to map pain points, data flows, and ROI targets; Prototype within 2-4 weeks using your sample data; Iterate collaboratively until the solution fits like a glove.
• Future-Ready Architecture: Scalable cloud/hybrid deployments; Full documentation and training.

Next Steps

1. Diagnostic Workshop: Free half-day session to prioritize use cases.
2. Proof of Concept: Validate feasibility with a pilot module.
3. Scale with Confidence: Roll out enterprise-wide with dedicated support.